High Accuracy Cable Bunching Machine / Touch Screen Cable Extrusion
Line
Cable Bunching Machine Merits:
1. High speed, good stability
2. Automatic tension control: When stranding, the reel take-up from
the empty to the full , the tension must be increased (With the
touch screen Free Set the data) The machine can automatically
adjust the tension smoothly, keep the tension uniform variation
,Can achieve tension setting while working .
3. Over-line system: The latest structure, the wire from the
spindle directly across the guide wheel to the bow belt, the bow
(with) a unique semi-circular groove design, with the bow with a
semicircle porcelain ring line to avoid high-speed operation due to
wind resistance Caused by stranding scratch, jump shares phenomenon
4. Spindle lubrication: butter lubrication (Oil lubrication
defects: the oil’s temperature increases while high-speed operation
, and the oil mist will concentrate into beads on the wall ,
falling to the reel and pollute the conductor, cause blister when
conduct insulating )
5. Security protection: If the door contact is not in place, lift
contact is not in place, internal and external wire broken error
display in the touch screen on the automatic alarm or can not start
to work
6. Meter counting way: the latest domestic design, with spindle
meters; the same machine twisted with a conductor specifications,
meter error in one ten thousandth
main performance parameters
1. Application: over 7 pcs alloy wires, tinned wire, enameled wire
and etc. 1 + 6 can replace twisting with stranding
2. Mono-filament diameter range: φ0.025 ~ φ0.08mm
3. Twisted wire diameter range: φ0.075~ φ0.24mm
4. Stranded cross-sectional area: 0.0034~ 0.035mm²
5. Spool specifications: φ200mm ×31mm×φ135mm(or customerized with
client’s drawings)
6. Max speed : 3000RPM(Design speed);
7. Cable laying: φ15mm light rod bearing type ,rolling lay length
and distance can be accurately adjusted
8. Strand lay length: 0.8~ 4.0mm 14 class
9. Main motor: 2.2KW AC motor
10. Direction: left hand machine, i.e, facing to the front
door,pay-off on the right (can be customization according to
customer requirements)
11. Body and door seal: plastic seal
12. Spindle bearing Seal: Mechanical oil retaining ring
Mechanical Performance
1. Body structure:
1) Material: low carbon steel welded together.
2) Structure: the body by annealing and aging, to eliminate
internal stress, and then boring by a precision boring machine to
forming a molding.
2. Bunching Entry part:
1) Bunching Entry position: facing to the front door, at the right
side of the machine (can be customization according to customer
requirements to change to the left side).
2) Bunching Entry Mode : from the pay-off device through the
disconnection sensing area, first to the total sub-line board
(sub-hole by 1 +6 +12 + ... distribution), through first pressure
mold, then the second Pressure mold, after entering the right
spindle within the wire guide wheel. From the aluminum arch with
porcelain ring and then into the left spindle within the wire guide
wheel, and then through the center corner’s guide wheel to the
leading wheel, Final to the aligner’s guide wheel to cable laying
(see wire bunching entry pattern diagram)
3. Spindle bearing lubrication system:
1) Lubrication method: butter lubrication
2) Butter Model: LGMT2
3) Sealing method: mechanical oil retaining ring, keep the machine
clean inside
4.Take up:Tensile tension control: through the magnetic clutch
control thread tension, by the PLC program controller automatically
adjust the tension, keep tension constant
5. Cable laying:Special two-way cable laying device, φ15mm light
rod bearing type,lay length and distance can be accurately adjusted
